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Authors
Abstract(s)
Nesta dissertação são utilizadas técnicas de otimização dos processos através da
aplicação de ferramentas Lean, de modo a melhorar os fluxos produtivos da empresa
Cerfundão, situada na Beira Interior, dedicada à produção, embalamento e
comercialização de frutas da região da Cova da Beira.
Esta dissertação foca-se no embalamento e comercialização de cereja, desde a sua
receção na central fruteira até à sua expedição. Este tipo de fruta caracteriza-se pelo seu
curto tempo de vida e por isso tem de se manter a uma temperatura ideal o maior
tempo possível até ser consumida, de modo a não perder as suas características
organoléticas e qualidade.
A aplicação de ferramentas Lean, em particular de Kaizen e Value Stream Mapping
conduziu à proposta de um nov0 layout, implementação de sistemas de climatização
dos corredores, formação aos funcionários assim como o destacamento de alguns deles
para mais que uma tarefa. As implementações destas ideologias destacam,
essencialmente, o aumento produtivo, permitindo assim uma maior quantidade de
cereja expedida e o aumento dos valores associados. É prevista uma redução do cycle
time de cerca de 4 e 8 minutos, dependente dos tipos de embalamentos realizados de
acordo com o tipo de cliente e pedido efetuado por este.
Tendo em vista na melhoria contínua, os desperdícios ao longo do processo produtivo
foram reduzidos, desde movimentações desnecessárias com a implementação de um
novo layout e tempos em que a cereja se encontrava à temperatura ambiente e não à
temperatura ideal de conservação.
This dissertation uses process optimization techniques through the application of Lean tools to improve the production flows of the company Cerfundão, located in Beira Interior, dedicated to the production, packaging and marketing of fruit from the Cova da Beira region. This dissertation focuses on the packing and marketing of cherries, from their reception at the fruit packing plant to their shipment. This kind of fruit is characterized by its short shelf life and therefore has to be kept at an ideal temperature as long as possible until it is consumed, so as not to lose its organoleptic characteristics and quality. The application of Lean tools, in particular Kaizen and Value Stream Mapping, led to the proposal of a new layout, the implementation of air conditioning systems in the aisles, training for employees as well as the deployment of some of them for more than one task. The implementation of these ideologies highlights, essentially, the production increase, allowing for a larger quantity of cherries to be shipped and the increase of associated values. A cycle time reduction of about 4 and 8 minutes is predicted, depending on the types of packaging done according to the type of client and request. With a focus on continuous improvement, the waste existing throughout the production process was reduced, from unnecessary movements with the implementation of a new layout and times when the cherry was at room temperature and not at the ideal conservation temperature.
This dissertation uses process optimization techniques through the application of Lean tools to improve the production flows of the company Cerfundão, located in Beira Interior, dedicated to the production, packaging and marketing of fruit from the Cova da Beira region. This dissertation focuses on the packing and marketing of cherries, from their reception at the fruit packing plant to their shipment. This kind of fruit is characterized by its short shelf life and therefore has to be kept at an ideal temperature as long as possible until it is consumed, so as not to lose its organoleptic characteristics and quality. The application of Lean tools, in particular Kaizen and Value Stream Mapping, led to the proposal of a new layout, the implementation of air conditioning systems in the aisles, training for employees as well as the deployment of some of them for more than one task. The implementation of these ideologies highlights, essentially, the production increase, allowing for a larger quantity of cherries to be shipped and the increase of associated values. A cycle time reduction of about 4 and 8 minutes is predicted, depending on the types of packaging done according to the type of client and request. With a focus on continuous improvement, the waste existing throughout the production process was reduced, from unnecessary movements with the implementation of a new layout and times when the cherry was at room temperature and not at the ideal conservation temperature.
Description
Keywords
Cereja Climatização Ferramentas Lean Otimização de Processos Setor Frutícola Value Stram Mapping